As a leading manufacturer specializing in industrial robot system integration workstations and robotic peripheral equipment, we proudly present our premium single-axis headstock/tailstock welding positioner with 800kg/1000kg load capacity. This welding robot positioner represents the perfect marriage of German-engineered precision and Chinese manufacturing efficiency, delivering exceptional performance at competitive pricing.

Our 800kg welding positioner is specifically designed to integrate seamlessly with all major welding robot working stations, including systems from Fanuc, KUKA, ABB, and Yaskawa. The robust construction and advanced servo control system make it ideal for demanding applications in automotive manufacturing, heavy equipment fabrication, pressure vessel production, and aerospace components welding.

Technical Specifications & Key Features

1. Unmatched Load Capacity & Stability

• 800kg standard model (customizable to 1000kg)

• Heavy-duty steel construction with reinforced rib design

• Precision-machured rotary table (Ø600mm standard, customizable)

• Dynamic balancing system ensures vibration-free operation

2. Advanced Motion Control System

• AC servo motor drive (5kW standard)

• Planetary gear reducer (1:50 ratio)

• Positioning accuracy: ±0.05°

• Rotation speed: 0.1-2.5rpm (programmable)

• 360° continuous rotation with unlimited positioning

3. Intelligent Integration Capabilities

• Standard PROFINET/DeviceNet/EtherCAT interfaces

• Seamless synchronization with welding robots

• Real-time position feedback to robot controller

• Automatic collision detection system

4. Enhanced Safety Features

• Electromagnetic brake for instant stopping

• Overload protection with torque monitoring

• Emergency stop circuit (dual-channel)

• IP54 protection rating for harsh environments

Why Choose Our Welding Positioner?

1. Superior Engineering & Manufacturing

Every 800kg welding positioner undergoes:

• FEA-optimized structural design

• Precision CNC machining of critical components

• Laser alignment during assembly

• 72-hour continuous operation testing

2. Customization Options

We offer flexible customization:

• Special table diameters (up to Ø1200mm)

• Custom clamping fixtures

• Explosion-proof versions for special environments

• Paint colors matching your production line

3. Cost-Effective Automation Solution

Compared to European alternatives:
 40% lower price with comparable quality
 50-day standard delivery (faster than industry average)
 Localized service support in major markets

Applications in Modern Manufacturing

Our welding robot positioner excels in various applications:

1. Automotive Components Welding

• Chassis frame assembly

• Exhaust system fabrication

• Suspension component welding

2. Heavy Equipment Manufacturing

• Construction machinery frames

• Agricultural equipment structures

• Mining vehicle components

3. Pressure Vessel Production

• Tank circumferential welding

• Pipe flange assembly

• Boiler component fabrication

4. Aerospace Applications

• Aircraft structural members

• Engine mounting brackets

• Landing gear components

Integration with Welding Robot Working Station

Our positioner is designed for perfect harmony with welding robot working stations:

1. Mechanical Integration

• Standardized mounting interfaces

• Optimized working height (800mm adjustable)

• Ergonomic workspace design

2. Electrical Integration

• Pre-configured robot interfaces

• Plug-and-play cabling system

• Unified control platform

3. Process Integration

• Synchronized welding parameter control

• Automatic position sequencing

• Weld data recording capability

Quality Assurance & Certifications

• ISO 9001:2015 certified manufacturing

• CE certification for European markets

• UL certification available upon request

• 12-month warranty with lifetime support

Competitive Advantages

1. Technical Superiority

• Higher rigidity than comparable models

• Lower energy consumption (20% less than competitors)

• Longer service life (50,000+ hours MTBF)

2. Service Excellence

• Global technical support network

• Online remote diagnostics

• 48-hour response guarantee

• Local spare parts inventory

3. Smart Manufacturing Ready

• IIoT connectivity for Industry 4.0

• Predictive maintenance capability

• Production data integration with MES

Conclusion: The Smart Choice for Automated Welding

Our single-axis headstock/tailstock positioner represents the optimal solution for manufacturers seeking to enhance their welding robot working stations with reliable, high-performance positioning equipment. With 800kg/1000kg load capacity, sub-degree accuracy, and seamless robotic integration, this positioner delivers:

 30% increase in welding productivity
 50% reduction in positioning errors
 20% improvement in weld quality
 60% lower total cost of ownership

Contact our engineering team today to discuss how our welding robot positioner can transform your production